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Tunacado Sandwich with Spicy Pesto Aioli Recipe

If you’re searching for a sandwich that’s bursting with flavor and has that perfect balance of creamy, spicy, and fresh, then you absolutely have to try this Tunacado Sandwich with Spicy Pesto Aioli Recipe. I love this because it combines that rich, whipped tuna mixture with cool avocado and a zesty, spicy pesto aioli that takes it to the next level. Trust me, once you make this at home, you’ll find it hard to settle for anything less!

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Why You’ll Love This Recipe

  • Bursting Flavors: The spicy pesto aioli adds a smoky kick that pairs beautifully with creamy avocado and tangy tuna.
  • Simple Yet Gourmet: It feels fancy but uses everyday ingredients—you’ll impress without stress.
  • Textural Delight: Crispy toasted bread contrasts perfectly with the smooth tuna and avocado layers.
  • Customizable: Easy to tweak for your spice preference or bread choice, making it uniquely yours.

Ingredients You’ll Need

The key to this Tunacado Sandwich with Spicy Pesto Aioli Recipe is fresh, flavorful ingredients that play off each other so well. I always suggest choosing a good quality tuna and ripe avocado to really make the flavors pop. And don’t skip out on the chili crunch for that spicy punch!

Flat lay of a small white ceramic bowl of bright green pesto, a small white ceramic bowl of creamy mayonnaise, a small white ceramic bowl of fiery red chili crunch, a small white ceramic bowl of golden honey, a small white ceramic bowl of fresh lemon juice, two whole lemons, fine salt and ground black pepper in small white ceramic bowls, a small white ceramic bowl of flaky canned tuna, a small white ceramic bowl of smooth Dijon mustard, two whole unpeeled garlic cloves, a small white ceramic bowl of briny drained capers, three whole anchovy filets, two fresh sprigs of dill, a small white ceramic bowl of finely diced red onion, four thin slices of toasted whole wheat flatbread, four slices of ripe red tomato, one large ripe avocado sliced, and a small white ceramic bowl of pickled sliced banana peppers, all arranged with perfect symmetry and balanced proportions, placed on a clean white marble surface, soft natural light, photo taken with an iPhone, professional food photography style, fresh ingredients, white ceramic bowls, no bottles, no duplicates, no utensils, no packaging --ar 2:3 --v 7 --p m7354615311229779997 - Tunacado Sandwich with Spicy Pesto Aioli, tuna avocado sandwich, spicy aioli sandwich, easy gourmet sandwich, fresh seafood sandwich
  • Pesto: Adds herbal depth—homemade or store-bought both work!
  • Mayonnaise: Keeps the tuna and aioli creamy and rich.
  • Chili crunch: This is your secret weapon for that spicy, crunchy texture.
  • Honey: Balances the heat with a touch of sweetness.
  • Lemon juice and zest: Brightens the tuna mixture and aioli for a fresh zing.
  • Drain canned tuna: Use good-quality tuna packed in water for the best texture.
  • Dijon mustard: Adds subtle sharpness and depth.
  • Garlic: Fresh cloves make the tuna mixture savory and aromatic.
  • Capers: These salty bites bring a delightful briny pop.
  • Anchovy paste or filets: Not as fishy as you think—adds umami richness.
  • Dill (fresh or dried): A herby note that lightens up the mix.
  • Red onion: Adds crunch and mild pungency—finely diced is key.
  • Whole wheat flatbread, sourdough, or focaccia: Choose sturdy bread for toasting that holds up well.
  • Tomato slices: Juicy and fresh—don’t skip ‘em!
  • Ripe avocado: Creamy and smooth, the star of the sandwich.
  • Pickled banana peppers: Optional but highly recommended for a tangy, spicy burst.
Note: You’ll find the complete list of ingredients, along with their exact measurements, in the printable recipe card at the bottom of this post.

Variations

What’s great about this Tunacado Sandwich with Spicy Pesto Aioli Recipe is how adaptable it is. I often tweak it depending on what’s in my fridge or what flavors I’m craving that day. Don’t be afraid to get creative and make it your own!

  • Spicy Level: If you love heat, add extra chili crunch or swap for a spicier aioli base—I’ve bumped it up before and my family goes crazy for the fire-roasted flavor.
  • Bread Choices: I’ve tried it on hearty sourdough and fluffy focaccia—both are winners, just toast well to get a nice crisp.
  • Herb Swaps: Instead of dill, sometimes I use fresh basil or parsley for a different herbal note.
  • Pickles and Peppers: If banana peppers aren’t your thing, try pickled jalapeños or even crunchy pickled cucumbers for that tangy bite.

How to Make Tunacado Sandwich with Spicy Pesto Aioli Recipe

Step 1: Whip Up the Spicy Pesto Aioli

Start by mixing the pesto, mayonnaise, chili crunch, honey, and lemon juice in a small bowl. I like to taste and adjust the salt and pepper here, because this sauce really sets the tone—don’t be shy to add a pinch more chili crunch if you want that extra kick. Set it aside; it’ll come together perfectly when you assemble the sandwich.

Step 2: Blend the Tuna Mixture

Here’s the fun part. Combine your drained tuna, mayonnaise, Dijon mustard, lemon zest and juice, garlic cloves, capers, anchovy paste, and dill into your food processor. Pulse it until you reach a whipped, smooth texture—this takes about a minute, but make sure to stop and scrape down the sides to get everything evenly blended. This whipped tuna is what makes the sandwich extra creamy.

Once smooth, stir in the diced red onions along with salt and pepper. Taste and tweak seasonings as needed—sometimes I add a little more lemon juice or salt here to brighten the flavors.

Step 3: Toast the Bread Perfectly

Now for the bread. Heat a tablespoon of oil in a skillet over medium-high heat. Toast two pieces of bread at a time, cut side down, pressing them gently with a small pot or pan to get that nice golden brown and crunchy texture. Each batch takes 2 to 3 minutes; just keep an eye so they don’t burn. Repeat for the other two slices—they should be thin and crispy but not too hard.

Step 4: Assemble Your Tunacado Sandwich

Spread a generous layer of spicy pesto aioli on the toasted sides of each slice. Then divide the whipped tuna mixture between two slices. Layer on the tomato slices and avocado. If you’re like me and love a touch of tangy spice, add some pickled banana peppers on top. Finally, close the sandwiches with the remaining bread, slice in half, and you’re ready to dig in!

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Pro Tips for Making Tunacado Sandwich with Spicy Pesto Aioli Recipe

  • Keep Tuna Texture Light: Don’t over-process the tuna; you want it whipped but still a bit fluffy to avoid a paste-like finish.
  • Toast Bread Last Minute: Toast the bread just before assembly to ensure it stays crispy and doesn’t get soggy from the aioli or avocado.
  • Fresh is Key: Use ripe, creamy avocado and fresh tomato slices for the best contrast in texture and flavor.
  • Adjust Spice Level: If you’re new to chili crunch, start with less and add more as you go; it’s easier to add heat than take it away.

How to Serve Tunacado Sandwich with Spicy Pesto Aioli Recipe

Tunacado Sandwich with Spicy Pesto Aioli Recipe - Serving

Garnishes

I like to top each sandwich half with a little extra fresh dill or a sprinkle of flaky sea salt right before serving. Sometimes I add extra pickled banana peppers on the side for that acid-spicy contrast—you’ll love how it brightens every bite.

Side Dishes

My go-to sides with this sandwich are crispy sweet potato fries or a simple arugula salad tossed with lemon vinaigrette. Both balance out the rich sandwich and keep the meal light and satisfying.

Creative Ways to Present

For a fun brunch or casual party, I like to cut these sandwiches into smaller sliders and serve them on a platter with little bowls of extra aioli and pickled peppers. It always sparks great conversation and everyone loves assembling their own bites.

Make Ahead and Storage

Storing Leftovers

If you have leftovers (which can happen if you’re not careful!), keep the tuna mixture and spicy pesto aioli in airtight containers in the fridge separately from the bread and fresh ingredients. This prevents sogginess and keeps everything tasting fresh the next day.

Freezing

This sandwich is best fresh, so I don’t recommend freezing the assembled sandwich. However, you can freeze the tuna mixture in a sealed container for up to a month. Thaw it overnight in the fridge and stir before using.

Reheating

If you want to reheat the bread, just pop it briefly in a toaster oven or skillet to crisp it back up. Avoid reheating the tuna mixture; serve it cold or at room temperature for the best flavor and texture.

FAQs

  1. Can I use fresh tuna instead of canned for the Tunacado Sandwich with Spicy Pesto Aioli Recipe?

    While fresh tuna can be delicious, this recipe is designed around canned tuna that’s mixed into a whipped, creamy texture. Using fresh tuna would change the consistency significantly and might require cooking it first. If you want to try fresh tuna, consider searing it quickly and slicing it thin, then layering with the same aioli and avocado for a different but tasty variation.

  2. What if I don’t have chili crunch? What can I substitute?

    If chili crunch isn’t available, you can substitute with a hot chili sauce or even crushed red pepper flakes mixed with a little toasted garlic oil to mimic that spicy-crunchy texture. Just adjust to taste—start small because the heat can vary a lot depending on the substitute.

  3. Is this sandwich gluten-free?

    The traditional recipe uses breads that contain gluten, but you can absolutely make this gluten-free by swapping in your favorite gluten-free flatbread or bread. Just ensure it’s sturdy enough to toast and hold the fillings without getting soggy.

  4. Can I make the spicy pesto aioli vegan?

    To make a vegan version, swap out mayonnaise for a vegan mayo and use a vegan pesto (usually without cheese). You’d also want to omit the tuna and anchovy paste, replacing them with mashed chickpeas or smashed avocado for protein and texture.

  5. How long does the tuna mixture keep in the fridge?

    The whipped tuna mixture will stay fresh in the fridge for up to 2 days when stored in an airtight container. After that, the quality and flavor start to decline, so I recommend enjoying it as soon as possible for best taste.

Final Thoughts

This Tunacado Sandwich with Spicy Pesto Aioli Recipe holds a special place in my kitchen rotation because it’s that perfect mix of comfort and gourmet without any crazy effort. Whenever I make it, friends ask for the recipe, and I swear my kids notice when I skip the banana peppers (because they ask!). Whether you’re packing a lunch or sitting down for a casual dinner, you’ll love how fresh and exciting this sandwich feels. I hope you enjoy making it just as much as I do—give it a try and let it become your next favorite!

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Tunacado Sandwich with Spicy Pesto Aioli Recipe

5 Stars 4 Stars 3 Stars 2 Stars 1 Star 4.5 from 113 reviews
  • Author: Nora
  • Prep Time: 30 mins
  • Cook Time: 6 mins
  • Total Time: 36 mins
  • Yield: 2 sandwiches
  • Category: Sandwich
  • Method: Stovetop
  • Cuisine: American

Description

This Tunacado recipe is a flavorful copycat of the popular Joe & The Juice sandwich, combining a creamy tuna spread whipped to perfection with a spicy pesto aioli, fresh tomato, ripe avocado, and crispy toasted bread for a delicious and satisfying meal.


Ingredients

Spicy Pesto Aioli

  • 1/4 cup pesto
  • 1/4 cup mayonnaise
  • 1 tablespoon chili crunch
  • 1 teaspoon honey
  • 1/2 tablespoon lemon juice
  • Fine salt and ground black pepper, to taste

Sandwich

  • 5 ounces canned tuna, drained
  • 3 tablespoons mayonnaise
  • 1 1/2 teaspoons Dijon mustard
  • 1 tablespoon lemon zest (from 1 lemon)
  • 1 1/2 teaspoons lemon juice
  • 2 cloves garlic
  • 1 tablespoon drained capers
  • 2 teaspoons anchovy paste, or 3 anchovy filets
  • 1 tablespoon dried dill or 2 sprigs fresh dill
  • 1/4 cup diced red onion
  • 1/4 teaspoon fine salt, plus more to taste
  • 1/4 teaspoon ground black pepper
  • 4 thin slices whole wheat flatbread, sourdough, or focaccia
  • 4 slices tomato
  • 1 large ripe avocado, sliced
  • Pickled sliced banana peppers, for serving


Instructions

  1. Prepare Spicy Pesto Aioli: In a small bowl, stir together pesto, mayonnaise, chili crunch, honey, and lemon juice. Season with fine salt and ground black pepper to taste. Set aside until sandwich assembly.
  2. Make Tuna Spread: Place tuna, mayonnaise, Dijon mustard, lemon zest, lemon juice, garlic cloves, capers, anchovy paste or filets, and dill in a food processor bowl. Pulse on high until smooth and whipped, about 1 minute, scraping sides as needed.
  3. Finish Tuna Mixture: Stir in diced red onion, salt, and pepper. Adjust seasoning as desired for balanced flavor.
  4. Toast Bread: Heat 1 tablespoon oil in a large skillet over medium-high heat. Working two slices at a time, place bread cut side down and weigh down with a small skillet or pot. Cook until golden brown and crispy inside, approximately 2 to 3 minutes. Remove and toast remaining bread slices similarly.
  5. Assemble Sandwiches: Spread spicy pesto aioli evenly on the toasted sides of all bread slices. Divide tuna mixture onto two slices. Layer each with 2 tomato slices and desired amount of avocado slices. Add pickled banana peppers for a tangy, spicy kick if preferred.
  6. Serve: Close sandwiches, slice in half, and serve immediately for best texture and flavor.

Notes

  • Choose a sturdy, thin bread like flatbread, sourdough, or focaccia for best toasting results and sandwich structure.
  • Using a food processor ensures a creamy, whipped texture for the tuna spread.
  • Adjust chili crunch amount in the aioli for preferred spice level.
  • Pickled banana peppers add a tangy contrast but can be omitted or replaced with other pickled vegetables.
  • For a dairy-free option, substitute mayonnaise with a vegan alternative.

Nutrition

  • Serving Size: 1 sandwich
  • Calories: 520
  • Sugar: 3g
  • Sodium: 780mg
  • Fat: 36g
  • Saturated Fat: 6g
  • Unsaturated Fat: 26g
  • Trans Fat: 0g
  • Carbohydrates: 28g
  • Fiber: 6g
  • Protein: 25g
  • Cholesterol: 75mg

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